worm reduction

Our standard 700 Series – the heart of Ever-Power velocity reducer product line – has been serving industry reliably for over 10 years. Its proven modular style has set the sector standard for performance and is the most imitated product in the current worm gear acceleration reducer market. But why settle for a knock-off when you’re able to have the initial – from Ever-Power.
Specifications
11 basic solitary reduction sizes
8 basic dual reduction sizes
1/6 – 25 HP
5:1 – 100:1 ratios single reduction
100:1 – 3600:1 ratios double reduction
Non-flanged, NEMA C-face quill, and coupled input styles
Projecting and Worm Reducer Hollow output shafts
Projecting diameters from 1/2″ to 2-1/4″
Hollow result bore diameters from 5/8″ to 3-7/16″ (with over 20 bore sizes in share)
Product Features
The 700 Series’ huge oil reservoir provides efficient heat dissipation and lubrication for longer operating lifestyle.
Its multi-position mounting versatility permits installation in practically any position.
Housings are straddle-milled, best and bottom, for precise alignment of horizontal and vertical bases.
Internal baffles assure positive, leak-free venting.
The 700 Series’ rugged casing, fabricated of fine-grained, gear-quality cast iron, provides optimum strength for maximum durability, in addition to greater precision during worm and gear alignment.
Ever-Power 700 Series high-strength bronze worm equipment is straddle mounted between heavy-duty tapered roller bearings to improve thrust and overhung load capacities, sizes 713-760.
Our 700 Series’ high-strength steel output shaft assures convenience of high torque and overhung loads.
Pipe plugs allow easy fill, level, and drain in any mounting position.
The 700 Series’ super-finished oil-seal diameters on both input and output shafts extend seal lifestyle.
Both 2D and 3D CAD drawings can be found in our eCatalog.
Ever-Power worm gearboxes have earned a popularity to be a business benchmark worldwide. Our success came from our relentless drive for quality with state-of-the-artwork technology, all and will be offering worm gearboxes are inexpensive prices. High versatility accorded through a wide choice of mounting options, shaft configurations and engine interfaces, makes the Ever-Power worm gearbox the default choice for the industry. The helical-worm and the double-worm edition, with or without the torque limiter, add up to the advantage, creating an extremely versatile drive system.
Ever-Power Worm gearboxes provide high torque with low quickness gear ratio. Being simple and compact in style, these gears can perform higher gear ratio compared to the helical gears. These worm reduction gears having screw type qualities are similar to helical gears, but its helix angle is typically comparatively larger) and its body is normally quite lengthy in the axial path. The gears in these gearboxes could be right or left-handed depending upon the purpose.
Mounting choice include universal housing, side flanges, foot (horizontal and vertical), shaft mounted with torque arm. Obtainable in Solid shafts (single or dual), with torque arm or torque limiter.
Worm reduction gears features
Principles
A worm gear is a type of interlocking gear composed of a worm shaft and worm wheel. The worm can be shaped such as a screw and the worm wheel can be a type of gear machined to have a tooth profile with the same configuration.
The operation of a worm gear is similar with that of a bolt and nut. The principle is the same as a nut that is fixed to ensure that it cannot rotate and for that reason progresses in the axial path when the bolt is turned.
The look of a worm gear is thought of through the relationship between the rack and spur gear on the middle plane of the worm wheel.
Features
High reduction ratio One rotation of the worm rotates the worm wheel by one tooth. Due to this, in a 1 speed reduction gears, the wheel could be manufactured so that it will be rotated 1/60 (1/120 in special applications).
Orthogonal shaft The shafts are aligned orthogonally because of the structure. This characteristic makes it possible to layout the turning tranny direction at the right angle.
The arbitrariness of the rotation direction The screw direction of the worm can be clockwise or counterclockwise (generally clockwise). It is possible to change the rotation path of the worm wheel by changing the screw path.
A wide variety of shaft layouts The wide selection of shaft layouts is among the features of interlocking gears.For example, right shaft output, left shaft output, dual shaft input and dual shaft output, etc., combine for a complete of 14 types (Body 2) and, if attachment orientations are included, it is possible to select from over 40 layouts.
Low noise, low vibration The interlocking of the worm and worm wheel is characteristic because the contact is definitely linear and the relative slide is fantastic. In comparison to rolling power transmission, noise and vibration are really low. Because of this, this technology can be used to drive medical apparatus, elevators and escalators, etc.
The primary specifications of worm reduction gears
MA Series(Small)
Center distance(mm) 32,40
Reduction ratio 10,20,30,40,50,60
Input capacity(kW) 0.1～1(at an input of 1800 rpm)
Output torque(N・m) 20～66
Input speed(rpm) 0～1800
MA Series(Medium)
Center distance(mm) 50,63,80,100,125,140,160
Reduction ratio 10,15,20,25,30,40,50,60
Input capacity(kW) 0.4～30(at an input of 1800 rpm)
Output torque(N・m) 900～3570
Input speed(rpm) 0～1800
S Series
Center distance(mm) 50,60,70,80,100,120,135,155,175,200,225,250,300,350,400,450,500
Reduction ratio 10,15,20,25,30,40,50,60
Input capacity(kW) 0.3～255(at an input of 1800 rpm)
Output torque(N・m) 50～56600
Input speed(rpm) 0～1800
Key points when selecting a worm reduction gears
Selection
When choosing a worm reduction gears, the procedures for selecting the right gear are described in the maker catalogs and the series and models should be selected according to those procedures. Particular care should be taken in crucial areas such as for example selecting the load index, calculating the overhang load and examining heat rated capacity from the manufacturer.
Cautions during use
When utilizing a worm decrease gears, the heat produced during the initial period of use is high and running-in operation at 1/4, 1/2 and 3/4 of rated torque for eight hour periods is paramount to sufficiently achieving the performance of the worm reduction gears.
Maintenance and inspection
After completing running-in operation (approximately 50 hours), it’s important to change the lubricating oil and to change the lubricating oil after that about 1 time per year according to the procedure manual offered by the manufacturer.
Product Description
The Worm Decrease Gear Box is provided by our company is of high-quality. Our products are created by using premium quality material and progress technology at our vendors end. These are widely used in various sectors. Our items are often available at a very low market prices.
Motor Mount Frame Options
TEC Motors, worm decrease gearbox.
Option A-160 B5 Frame, Flange Mount.
Option B-132 B14 Frame, Face Mount.
Option C-100/112 B5 Frame, Flange Attach.
High efficiency and secure operation. High load capability and overload functions. Output Torque = (Power (kW) x 9550 (Constant))/ Gearbox output speed (rpm).
Higher ratios available on request dependent on service factor (40:1, 50:1, 60:1, 80:1, 100:1)
DESCRIPTION
Wormgears of the VF series are milestones for the industry worldwide. They succeeded in merging uncompromising quality with stateoftheart technology amd renown price effectiveness.Absolute versatility is given by the wide selection of several installation options, shaft configurations and motor interface, all offered as regular. The helicalworm and the doubleworm version, with or without the torque limiter, also accumulate, creating an extremely versatile drive system.
ADDITIONAL INFORMATION
AMP
0.42 A
EFFICIENCY
84%
HP
0.12
KW
0.09
RATIO
7
RPM
200
TEMPERATURE RATING
20 degree C TO 80 degree C
TORQUE
4 Nm
HSN
8483.40.00
WARRANTY PERIOD
12 Months
The worm reduction gears can be found in two series: X and H.
The series X, featuring a worm and worm wheel set, comes in versions XA with shaft and XF-XC with mounting provisions for motor.
Version XF (bell casing + coupling) offers great versatility to suit a broad selection of applications and higher efficiency compared to the compact series XC, where the emphasis is on space efficiency.
Series H offers the same features because series X with an extra plus: a spur equipment pre-stage at the insight end provides higher functionality and a broader range of ratios than the X series.
Framework sizes 110 and 90 feature a cast-iron housing cast enbloc, whereas smaller sizes use die-cast aluminium housings. The worm shaft is produced from casehardened and hardened alloy metal and ground-finished.
The worm wheel includes a cast iron hub with cast bronze insert. Hollow result shaft is supplied as standard.
Broad range of options available:
second input, output flange, single or dual extension result shaft, torque limiter with through cable, torque arm.