spiral bevel gearbox

Ever-Power – The powerful bevel gearbox
The look of the Ever-Power range has been influenced by extremely varied applications within many industry sectors. This bevel gearbox offers been developed with a particular torque/speed relationship in mind and therefore benefits from many advantages.
compact and rigid style ensures highest performance whilst getting space and weight efficient
Friction-locked fit between shaft and bevel gear
Energy-saving because of high efficiency ranking of 98%
Options
extra cooling: oil circulation system for cooling, cooling packs with or without extra fan
extended output hollow shaft for shrink disk (with or with no shrink disc)
customized designs
mounting feet
also available in stainless steel
The EP-Series spiral bevel gearbox products offers 7 different sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, as well as universal mounting capability.
All of these options are made possible by a modular design concept that begins with a cubic casing.
The EP-Series is an extremely versatile product line, meeting virtually all of the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide dog clutch, including a neutral.
EP Series Exactly like ZD With manual forward neutral and reverse.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Equipment Reducers – EP Series
Our EP-Series is an excellent spiral bevel gearbox solution whether for power transmitting, high torque, or dynamic applications. These gearboxes feature sturdy cast iron housings, hardened bevel gears that are lapped in pairs, and robust bearings all adding to a reliable and optimized performance.
Features
Readily available in a wide selection of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated forever with synthetic oil
Merging these features with Ever-Power capability to customize, the EP-Series spiral bevel gearbox is a ideal addition to your machine style.
Below is an array of EP-Series gearboxes. You could find the full products, with technical specifications and CAD models, right here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Power spiral bevel gearboxes are ideal for universal use because of their machine-friendly structure and adaptability. The efficient and reliable best performer is obtainable in different versions. Like all Ever-Power spiral bevel gearboxes, they are manufactured using the present day production method of ground circular arc the teeth according to Ever-Power. For clients, this means greater toothing quality and precision and also even more quickly delivery times.
Angular gearbox with solid shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque upon output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input swiftness: N1maxzul [min-1] up to 4500
Strong spiral bevel gearboxes – small and easy to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide variety of spiral bevel gearboxes are characterised by top quality and robust efficiency by virtue of the apparatus housing manufactured from cast iron. Our spiral bevel gearboxes are produced in four different versions. The drive and the wheel are generally made out of Ever-Power spiral gearing offering a quiet, steady and efficient operation.
Type EP may be the standard version where in fact the bedding includes strong single-row deep groove ball bearings upon polished bearing seats.
Type “E” and “P” are gearboxes designed for transmitting of high torques at low revolutions. The bearings are strong conical roller bearings on polished bearing seats.
Type “L” is a particular gearbox produced according to consumer requirements.
Our spiral bevel gearboxes can be given up to 4 shafts, hollow shaft and with an output torque as high as 1,000 Nm and may become fitted with a motor flange with a coupling for direct mounting of the motor.
The spiral bevel gearboxes are available in the following gear ratios 1:1, 1,5:1, 2:1 and 3:1 and can also be supplied as reversing gears. All spiral bevel gearboxes are life-period lubricated and will be provided in a hygienic edition with a lubricant accepted for the meals industry, with stainless steel shafts and with a rustproof yellow chromated gear housing. If there is a need for special shafts or flanges, we’ve great encounter in adapting gearboxes – also in smaller figures – or in designing special gearboxes for example with gear housings in stainless steel or as precision gearboxes with reduced backlash.
The standard definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking in bevel gears from the differences in helix angles, they can be generally classified into straight bevel gears, which don’t have helix angles, and spiral bevel gears (including zerol bevel gears), which do possess helix angles. However, due to the fact that manufacture services for straight bevel gears have become rare and the fact that directly bevel gears teeth cannot be polished, making spiral bevel gears which can be polished superior when it comes to noise reduction, spiral bevel gears will probably become more common in the future.
Bevel gears could be generally categorized by their manufacturing strategies, namely the Gleason technique and Klingelnberg method, which each have differing teeth forms, and presently most gears utilize the Gleason technique. Incidentally, all gears manufactured by Ever-Power use the Gleason method.
Ever-Power explanation: Spiral bevel gearbox
High-precision and powerful spiral bevel gearboxes from Ever-Power are used worldwide in all commercial sectors of mechanical engineering.
Our comprehensive manufacturing services and our in-home heat treatment make all of us extremely flexible and responsive. We work together together with you, providing tips and assistance for your specific program, guiding you through concept, design and manufacture according to your individual requirements.
Provides invaluable benefits for customised solutions.
Extra drive shafts and a choice of internal gear arrangements make the standard version of our spiral bevel gearbox truly adaptable. In one to three extra shafts, you will find the perfect solution.
Precision of gearing guaranteed by verifiable inspection reports (single flank test)
Various gearbox quality classes
Numerous special options available, such as for example reinforced bearings or cooling for operation at high temperatures
Versions for unique requirements such as for example ATEX or for use in the food industry
Different corrosion resistant finishes: aluminium, stainless, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have confirmed their versatility and value time when you are extremely precise with very low backlash and very low transmission error. Silent, shock resistant, possess overload capability and so are space saving.
The high precision spiral bevel gearbox is used worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” with regards to quality, diversity, longevity and reliability.
The modified helical teeth of spiral bevel gears create reliable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears are thoroughly spaced to permit lubricants to be spread evenly. The spiral bevel gears in a Ever-Power gearbox are specifically adjusted via a unique, adjustable locknut style.
Spiral bevel gears are created for applications that want high rate and high torque power. They are able to help cut customer costs by giving long-lasting performance with reduced dependence on repairs or replacements. With spiral bevel gears, there is no need for offsets and a significantly reduced threat of overheating. Curved the teeth and deeper traction between those the teeth ensures greater asset availability to improve flexible performance and lengthen equipment life.
Spiral bevel gears are bevel gears with helical teeth situated in a 90-level angle. One’s teeth are designed with hook curve to provide better flexibility and traction. Although they can be considered a hypoid equipment, they haven’t any offsets, which indicates they’ll not slip during procedure. This ensures smooth, dependable transmission perfect for high-speed, high-torque applications.