bevel planetary gearbox

bevel planetary gearboxes
Bevel Planetary Gearbox Ever-Power planetary gearboxes are small battery power for coaxial applications where higher torques are required in tight spaces. Users benefit from compact top-course drive technology with especially high power densities and completely smooth running also at high speeds.
Angular gearbox with solid shaft with key
Ratios: i [-] 60.0 – 210.0
Max. acceleration torque: T2maxzul [Nm] 1063 – 32470
Nominal torque on output shaft: T2Nzul [Nm] 800 – 23000
Max. backlash: j [arcmin] 20
Max. input swiftness: N1maxzul [min-1] up to 5250
Right angle drives offering the output options of spiral bevel gears with actually higher ratios. Input aspect planetary stage in four sizes, ideal for any engine desired. Outside spiral bevel stage for effective options such as for example hollow shaft, shrink disk, straight sided splined bore and inner involute spline. Gearbox sizes can be combined and optimised for maximum output torque capacity.
Gearbox size 9 gearbox sizes available
Ratios Up to 60:1
Higher ratios on request
Max. torque Up to 2.050 Nm
Higher torques on request
Max. velocity Up to 3.000 min-1
Higher speeds on request
Backlash ≤ 8′
Reduced backlash ≤ 4′
Result shaft diameter From 14 to 65mm based on the gearbox size
Motor shaft diameter From 8 to 55mm depending on the gearbox size
Gear arrangement Lots of differents gear plans available
Bevel gearboxes can be realized using bevel gears with directly, helical or spiral teeth. The axes of bevel gearboxes usually intersect at an angle of 90 degrees, whereby various other angles are also fundamentally possible. The direction of rotation of the drive shaft and the output shaft can be the same or opposing, based on the installation circumstance of the bevel gears.
The simplest kind of bevel gearbox includes a bevel gear stage with straight or helical teeth. This kind of gearing is definitely cheaper to manufacture. However, since only little profile coverage can be noticed with gearwheels with straight or helical the teeth, this bevel gearbox operates quietly and has much less transmittable torque than various other bevel gear teeth. When bevel gearboxes are found in combination with planetary gearboxes, the bevel gear stage is usually understood with a ratio of just one 1:1 in order to increase the transmittable torques.
Another version of bevel gearboxes results from the use of spiral gearing. Bevel gears with spiral teeth could be in the form of spiral bevel gears or hypoid bevel gears. Spiral bevel gears possess a high amount of total insurance coverage, but are already more expensive to produce than bevel gears with straight or helical teeth due to their design.
The benefit of spiral bevel gears is that both the quietness and the transmittable torque could be increased. High speeds are also feasible with this kind of gear teeth. Bevel gearing generates high axial and radial loads during procedure, which can only end up being absorbed at one aspect because of the intersecting axes. Particularly when it is utilized as a quickly rotating drive stage in multi-stage gearboxes, special attention must be paid to the services existence of the bearing. Also, unlike worm gearboxes, self-locking can’t be understood in bevel gearboxes. When a right angle gearbox is necessary, bevel gearboxes can be utilized as a low-cost option to hypoid gearboxes
The advantages of bevel gearboxes:
Use when set up space is limited
Compact design
Can be coupled with other types of gearbox
Fast speeds when spiral bevel gears are used
Low-cost option to hypoid gearboxes
The disadvantages of bevel gearboxes:
Complex design
Lower effectiveness level than planetary gearbox
Noisier
Reduce torques in single-stage transmitting ratio range
Ever-Power is engaged in the field of manufacturing Bevel Planetary Gear Box with optimum design feature and latest technology of enhancing the geometrical precision of the gear the teeth profile with the team of experienced specialists. We certainly are a leading manufacturer of planetary gearbox in China.
• Reduction Ratios : 3: 1 to 50000 : 1
• Rated Torque : 0.5 Kg-m to 100000 Kg-m
• Input Power : 0.25 HP to 100 HP
• Input Quickness : 1440 RPM, 960 RPM, 720 RPM
• Prime Mover : Electric Engine / Hydraulic Motor
• nput Type : Hollow Insight/ Free
Ever-Power Bevel Planetary Equipment Boxes consist of an Internal toothed Ring Equipment to which are set 3 Planet mounted on earth carrier engaging also with the Sun Gear (Pinion) and reduced Result quickness is taken through Planet Carrier and Ring Equipment is remain stationary. Result shaft maintaining the same path of rotation as Insight.
Ever-Power Bevel Planetary Gear Boxes trusted in Material Handling Equipments, Mechanical Industry, Glucose Industry, Cement Industry, Chemical substance Industry, Food Industry, Building Industry, Agricultural Sector, Power Industry, Mobile Cranes and Over head Cranes etc
Ever-Power Gear Transmissions offers Foot Mounted Planetary Gearboxes, Flange Mounted Planetary Gearboxes, Shaft Mounted Planetary Gearboxes, Agitator Mounted Planetary Gearboxes, Planetary Geared Motor, Planetary Winch Drive, Planetary Creep Drive, Planetary Glucose Crystallizer Drive, Bevel – Planetary Drive, Heavy duty Planetary Drive ,BESPOKE BUILD Planetary Gearboxes, Comparative Planetary Gearboxes to Imported Gearboxes
Ever-Power Planetary Gear Boxes are Solid Insight, Solid Output, Hollow Insight, Hollow Output, Solid Output Splined Shaft, Solid Insight Splined Shaft, Hollow Output Splined Shaft, Hollow Insight Splined Shaft. (IS:3665-1966 and DIN 5480)
Ever-Power Bevel Planetary Gear Boxes are produced from excellent quality raw materials such as Alloy Steel EN8/Sobre9, EN19, EN24/42,EN36c,, 16 MnCr5, CrMo4, SAE8620, MnCr/20, MnCr5/Sobre353, Cast Metal IS:1030, Gr2, IS :2707 Gr2, Cast Iron CIGR 25/30, GGG40/50 OR SGI Case Carburised Metal and Hardened Steel.
Ever-Power Bevel Planetary Gear Boxes are highly efficient, Compact in Size, having high Shock Load Capacity, suitable for Continuous Cyclic Loads, Reversible Drive, Installation in virtually any Position, Torque Multiplication, Insight and Output Rotation in same direction
The bevel planetary range of gearboxes is of modular design and is created and designed to specifically meet the multiple requirements of our customers. The combination of floor gears and precision gear components ensures performance efficiency and high uptime. Today’s range of bevel planetary gearboxes contains four sizes, each as solitary, dual or triple stage design. This allows overall tranny ratios from i = 3:1 to i actually = 512:1 to be recognized. Each gearbox variant can be available as precision style with reduced backlash.
Innovative solutions for all applications and several options – often special personalized solutions – are essential parts in the portfolio of Ever-Power
Case – hardenend and floor ring gears
Case – hardenend and surface planet gears and sun
pinions guarantee high transmitting quality and long
lifetime
Low Backlash
Easiest mounting of engine through flexible flange
system
High flexibility with tested hollow drive shaft system
Integrated axial length compensation to compensate
for thermal growth of the motor shaft
High efficiency and easy running right through high tooth
flank quality, planet gears with needle roller bearings
and high quality lubricant
High torsional stiffness and high emergency off torque
through robust design and optimized gear geometry
Four sizes of gearboxes for output torques between
6 and 270 Nm
Available ratios from we = 3:1 to i = 512:1
Lifetime lubrication
Universal mounting positions
Protection class IP64
Smooth working achieved through the utilization of spiral
bevel gears (Gleason type)
Quick availability and brief delivery times.
7 harmonically created sizes, from 3,900 Nm to 35,000 Nm of nominal torque,
Up to 4 decrease stages
Particular seals (labyrinth seals or double seals with individual grease-filled chamber) that drive back lubricant leakage and contamination.
Result hollow shafts: cylindrical with keyway, cylindrical hollow shaft designed for shrink disc, and splined shaft.Input versions with adaptors for IEC, NEMA and hydraulic motors, flexible and liquid couplings, clutches and torque limiters.
Accessories such as for example torque hands, shrink discs, backstops and brakes, essential oil filtering and cooling systems.
Shaft Mounted Bevel Planetary Helical Gearboxes
These compact shaft mounted Ever-Power gear reducers feature a mixture of planetary and bevel helical gears that takes benefit of the strengths of each technology: compact size, reliability and easy maintenance. The BPH series of correct angle gearboxes combines one sluggish helical stage with a pair of Gleason bevel gears and a number of planetary stages. The look of these compact gear models is based upon exact analyses using FEM techniques, which means efficiency, duration and silence. These lighter, more compact equipment reducers surpass traditional solutions, ensuring shorter production instances and lower creation costs.
Technical Data
Nominal Torque 3,900 … 35,000 Nm
Transmitting Ratio up to 2,000 iN
Certifications: Certification ISO 9001
Sectors: Hoisting & Cranes Systems | Plastics & Rubber Technologies
Ever-Power delivers a complete drive whose elements are optimally matched.
Higher radial loads than comparable drive solutions.
A planetary gearmotor is more cost-effective when compared to a stand-alone planetary gear unit, adapter, coupling, and electric motor.
A planetary gearmotor is smaller sized (shorter), as intermediate components such as for example adapter flanges and couplings are not necessary.
A large number of variants ensures maximum adaptation to the application form.
Finely graded gear ratios because of the high variance of the Ever-Power gearmotor at the input end.
Short delivery moments for standard variants of 4 – 16 weeks, based on the frame size.
Standardized planetary gearmotors up to MN2 = 631 kNm as catalog products.
The mandatory data and dimension sheets for project planning can be found immediately via comprehensive documentation (catalog, operating instructions).
Quick creation of 3D versions and 2D dimension sheets in the freely accessible DriveCAD tool.
Comprehensive selection of additional elements available from the entire Ever-Power modular concept.
Comprehensive globally sales and service network.
Ever-Power as system and solution provider who supplies complete drive systems from one source.
Ever-Power is China s leading producer of Planetary Gearboxes for market applications in material handling, sugar, marine, defense, cement, chemical, food, power, agriculture and more. Ever-Power planetary gearboxes possess modular design, great quality, high energy performance, low noise, long support lifestyle, high radial loading capability, and all at cost effective pricing with stellar Ever-Power support. Our quality range includes Planetary gearboxes for vertical roller mill drive, bucket wheel drive, slew drive, roller press drives, glucose mill drives with foot and shaft installed.
All Ever-Power planetary equipment units can be found in high capacity ranges with tested Ever-Power quality. Ready obtainable sizes guarantee not only a huge torque spectrum but also a product range that delivers you with multiple options. Make the the majority of the flexibility Ever-Power provides, leverage the benefits of Ever-Power planetary equipment units. Here, you will see off-the-shelf, highly sophisticated drive and gear unit solutions. Our standard item range already contains solutions for a large number of particular requirements that require to be taken under consideration in a great variety of applications.
Ever-Power also producers helical planetary gearbox and bevel planetary gearboxes. These planetary gearboxes are deployed in challenging industrial environments including Product packaging, Textile, Chemical, Sugar, Material Handling Apparatus, Mining, and Steel industries.