Planetary gearbox installation method

In the family of reducers, planetary reducers are trusted in servo, stepping, DC and other transmission systems because of their small size, high transmission efficiency, wide deceleration array and high accuracy. Its role is to lessen the speed increase torque and decrease the load/motor minute of inertia ratio beneath the Vacuum Pump premise of making sure precision transmission. In the past few years, some users possess suffered from unnecessary damage when the reducer is usually broken because of human factors such as for example illegal installation. Therefore, in order to better help the users to utilize the reducer, I’ll introduce you at length how to correctly install the planetary reducer.
Proper installation, use and maintenance of the reducer is a significant component of ensuring the normal procedure of mechanical equipment. Therefore, when installing the planetary reducer, be sure to cautiously assemble and utilize it in tight accordance with the following installation and use.
First step
Before installation, confirm whether the motor and reducer are intact, and strictly check whether the dimensions of the parts linked to the reducer are matched. Here are the dimensions and complementing tolerances of the positioning boss, input shaft and reducer groove of the electric motor.
Second step
Unscrew the screw on the outer aspect of the flange of the reducer flange, change the clamping band of the PCS system so that the medial side holes are aligned with the dirt holes, and put in the hexagon socket in to the hexagon. From then on, take away the motor shaft key.
third step
Connect the engine to the gearbox naturally. When connecting, it should be ensured that the output shaft of the reducer is certainly concentric with the input shaft of the electric motor, and the outer flanges of both are parallel. As the center is inconsistent, it’ll cause the motor shaft to break or the reducer equipment to wear.
In addition, it is strictly forbidden to hit with a hammer or so on during installation to avoid damage to the bearing or equipment because of excessive axial force or radial force. Be sure to tighten the mounting bolts before tightening the tightening bolts. Before installation, wipe the anti-rust essential oil of the motor insight shaft, positioning boss and reducer reference to gasoline or zinc-sodium water. Its purpose is normally to ensure the tightness of the bond and the versatility of operation, and to prevent unnecessary wear.
Before connecting the motor to the reducer, the motor shaft keyway ought to be perpendicular to the tightening bolt. To make sure uniform power, first screw the mounting bolts at any diagonal position, but usually do not tighten them. After that screw on the mounting bolts at the various other two diagonal positions and finally tighten the four mounting bolts one by one. Finally, tighten the tightening bolts. All tightening bolts are to be set and inspected using the torque wrenches according to the indicated fixed torque data.
The correct installation between the reducer and the mechanical equipment is comparable to the correct installation between your reducer and the get motor. The key is to ensure that the result shaft of the reducer is certainly concentric with the shaft of the powered part.