Product Description
Product Description
Special Spline Hobbing Machine for Shaft End Spline gear hobbing machine
HXK450*2500 >>>
CNC spline milling machine is our company’s own research and development of a series of screw processing machine leading varieties, the product is designed for processing all kinds of screw shaft end spline and special machine tools. This machine adopts wide number control system.
I. Machine tool structure features:
1, the overall high strength casting bed, 4 CZPT rail layout, CZPT rail surface high-frequency quenching, good rigidity, high precision. The bed saddle is on 2 CZPT rails, the head of a bed and the tail seat are on 2 CZPT rails. Machine tool CZPT rail lubrication using centralized intermittent special lubrication pump lubrication, lubrication in time.
2, the milling head motor adopts servo spindle motor, transmission adopts synchronous belt + helical gear structure, can make the hob achieve infinitely variable speed, wide speed range. The milling head Angle is adjusted by worm gear and worm drive with variable tooth thickness, and the milling head is locked manually to ensure the stability of machining. The milling head is equipped with automatic knife channeling mechanism, manual locking.
3, the feed axis [Z axis, X axis] adopts precision ball screw through a wide number of servo motor direct drive, high transmission accuracy, good positioning accuracy.
4, headstock spindle C axis adopts wide number servo motor directly connected precision wear-resistant worm gear and worm pair (the worm gear and worm pair is variable tooth thickness, the backlash is adjustable).
5, slide plate for dovetail CZPT rail, high position accuracy, good fast speed.
6, the spindle bearing is lubricated by oil, low temperature rise, high durability, and no daily lubrication maintenance.
7, the machine tail seat is mechanical, flexible and reliable.
8. The machine tool is equipped with a wide range of 218 control system.
9, the machine is equipped with chip discharging machine, the iron filings generated in the milling process directly into the chip discharging machine, to ensure the clean working environment.
10. The machine is equipped with 2 support frames and 3 tool axes.
11. The electrical components in the machine tool electrical control cabinet are delixi brand.
| Item | Content | Unit |
| Machine tool use | spline processing | |
| The length of the lathe bed | 4200 | mm |
| Bed width | 1200(reference) | mm |
| Bed CZPT rail type | guide rail four | |
| Maximum machining diameter | Φ450 | mm |
| Maximum length of workpiece | 2500 | mm |
| Maximum milling spline modulus | 10 | mm |
| Maximum milling spline length | 2200 | mm |
| Power of main motor | 11.0(MDSLSBS) | KW |
| Milling head motor speed | 1000 | r/min |
| Milling head reduction ratio | 0.5715 | |
| Spindle Diameter | 27,32,40(1 each) | mm |
| Maximum hob diameter | Φ130 | mm |
| range of hob shifting | 110 | mm |
| Tail stock spindle diameter | Φ130 | mm |
| Maximum stroke of tailstock sleeve | 150 | mm |
| Tailstock sleeve mounting taper hole | Morse # 6 | |
| Number of servo control shafts | Workpiece rotation (C-axis) | |
| Transverse saddle (Z axis) | ||
| Longitudinal slide (X axis) | ||
| numerical control system | Four axis and 3 linkage | |
| C axis motor | 38 | Nm |
| C axis drive type | worm and gear | domestic |
| C axis transmission ratio | 0.0625 | |
| Maximum speed of axis C | 50 | r/min(infinitely variable speed) |
| C axis positioning accuracy | 10 | second of arc |
| C axis chuck specifications | K72-400-A28 | |
| X axis motor | 18 | Nm |
| X axis ball screw specifications | 5571 | domestic |
| X axis CZPT rail pair type | 55 ° dovetail | |
| X axis positioning accuracy | 0.02 | mm |
| Z axis motor | 38 | Nm |
| Z axis ball screw specifications | 6310 | domestic |
| Z-axis bed saddle CZPT rail pair type | Mountain track + horizontal track | |
| B axis motor | 15 | Nm |
| B axis drive type | Worm and worm + trapezoidal screw | domestic |
| condenser water pump | high pressure water pump | 450W |
| machine overall dimension | 5000*2100*2100 | |
| Machine weight | ≈7.5 | Ton |
Q1, How do I send my query?
You can contact us via email, phone, instant messaging (WhatsApp, , Skype).
Q2,If you don’t know which model is suitable for your company, please tell us your requirements for the equipment, or you can send us the product drawings, and our engineers can help you choose the most suitable model for you.
Q3,delivery time
The project will be completed within 20 days after receiving the deposit. Please communicate with the sales staff about the specific construction period.
Q4,Payment Terms
30% by T/T as down payment, balance 70% by T/T before delivery. If others payment terms, we can discuss.Welcome to inquiry sales.
Q5,Can your engineers come to help us install and debug the machine?
Yes, our engineers are available to travel to your place. Round flight tickets & accommodation will be at your cost.
Q6, If I can’t know how to operate. Can your engineer help me programme well on machine?
Sure. You can provide your detailed sample drawing.engineer can programme well on machine. Or in some machines, we will put into U-disc of operation video to help you.
Q7,Is there only 1 model of this device?
The standard processing diameter range of this equipment is 350mm, if you have other processing range, you can negotiate with the sales contact. Length range, we can do from 1000mm to 8000mm, and all are integral cast bed.
Q8, processing efficiency
Our CNC machine tool from the lathe bed casting weight, wide CZPT rail, large motor power, can use a maximum diameter of 50 round rod milling cutter processing, the maximum cutting depth can reach 40mm, so the processing efficiency is very high.
Q9,What control system does the equipment use
Our standard configuration is HangZhou CNC system, fanuc and CHINAMFG can also be used, but the price is slightly different, please contact sales for details.
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Focus on the production of high efficiency special CNC machine tools.We also take special orders. That is, we can design machine tools for special purposes.
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| After-sales Service: | Video Remote Instruction |
|---|---|
| Warranty: | One-Year After Sales Service |
| Application: | Metal |
| Process Usage: | Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools |
| Movement Method: | Linear Control |
| Control Method: | Semi-Closed Loop Control |
| Samples: |
US$ 62800/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can screw jacks be adapted for use in both indoor and outdoor environments?
Yes, screw jacks can be adapted for use in both indoor and outdoor environments. They are versatile mechanical devices that can be designed and manufactured to withstand various environmental conditions. Here’s how screw jacks can be adapted for both indoor and outdoor use:
- Enclosure and Sealing: When screw jacks are intended for outdoor use, they can be equipped with enclosures and sealing mechanisms to protect the internal components from environmental factors such as moisture, dust, or debris. These enclosures are typically made from durable materials like stainless steel or corrosion-resistant coatings to ensure long-term protection.
- Corrosion Resistance: Outdoor environments often expose equipment to corrosive elements. To address this, screw jacks can be manufactured with corrosion-resistant materials or coatings. Stainless steel or zinc plating are commonly used to enhance the corrosion resistance of screw jacks, making them suitable for outdoor applications where exposure to moisture, humidity, or chemicals is expected.
- Weatherproofing: Screw jacks can be designed with weatherproofing features to resist environmental conditions such as rain, snow, or extreme temperatures. This may include seals, gaskets, or protective covers that prevent water or debris from entering the internal components, ensuring reliable operation in outdoor environments.
- UV Resistance: Outdoor applications often expose equipment to ultraviolet (UV) radiation from sunlight. Screw jacks can be manufactured using materials that are UV-resistant or incorporate UV-protective coatings. This helps prevent degradation or discoloration of the components due to prolonged exposure to sunlight.
- Temperature Considerations: Screw jacks can be designed to operate within a wide temperature range to accommodate diverse outdoor environments. Specialized lubricants and materials with high-temperature stability can be used to ensure proper functioning and prevent damage or degradation in extreme temperature conditions.
- IP Ratings: In certain applications, screw jacks may require specific Ingress Protection (IP) ratings to ensure their suitability for outdoor use. IP ratings indicate the level of protection against solids and liquids. Screw jacks can be manufactured with specific IP ratings to meet the environmental requirements of different outdoor applications.
By incorporating these adaptations, screw jacks can be effectively used in both indoor and outdoor environments. Whether it’s in manufacturing facilities, construction sites, or outdoor maintenance tasks, screw jacks provide reliable performance and can withstand the challenges posed by various environmental conditions.
Are there any emerging trends in screw jack technology, such as automation features?
Yes, screw jack technology has been evolving, and there are several emerging trends, including the incorporation of automation features. Here are some notable trends in screw jack technology:
- Motorized Screw Jacks: Motorized screw jacks are becoming increasingly popular. These screw jacks feature integrated electric or hydraulic motors that automate the lifting and leveling process. Motorized screw jacks offer advantages such as increased speed, precise control, and the ability to handle larger loads. They are particularly useful in applications where manual operation may be impractical or when automation is desired for improved efficiency.
- Integrated Control Systems: Screw jacks are now being equipped with integrated control systems that enhance automation. These control systems can include programmable logic controllers (PLCs), human-machine interfaces (HMIs), or other electronic control units. The integration of control systems allows for centralized control, remote operation, and the ability to program complex lifting sequences or preset positions. This automation feature improves efficiency, reduces operator workload, and enhances safety.
- Position Feedback and Monitoring: Another emerging trend in screw jack technology is the incorporation of position feedback and monitoring systems. These systems utilize sensors to provide real-time feedback on the position and movement of the screw jack. By monitoring the position, operators can ensure accurate and precise positioning. Position feedback systems also enable automated control, closed-loop operation, and the ability to detect and respond to any deviations or abnormal conditions during lifting or leveling operations.
- Wireless Connectivity and Industrial IoT: Screw jacks are being integrated into wireless connectivity networks and industrial Internet of Things (IoT) systems. This allows for remote monitoring, data acquisition, and control of screw jacks. Wireless connectivity enables real-time data transmission, remote diagnostics, and predictive maintenance capabilities. By leveraging IoT technologies, screw jacks can be integrated into larger automation systems, enhancing overall operational efficiency and providing valuable insights for maintenance and optimization.
- Improved Materials and Design: Advancements in materials and design are also influencing screw jack technology. Manufacturers are utilizing high-strength materials, such as hardened steel alloys and corrosion-resistant coatings, to enhance the durability, load capacity, and lifespan of screw jacks. Additionally, innovative designs are being implemented to reduce friction, improve efficiency, and minimize wear and tear, resulting in more reliable and efficient screw jack systems.
These emerging trends in screw jack technology, including the incorporation of automation features, are aimed at improving performance, efficiency, and safety in lifting and leveling applications. As technology continues to evolve, we can expect further advancements in screw jack automation and integration with modern industrial systems.
What benefits do screw jacks offer for lifting heavy loads or adjusting height?
Screw jacks offer several benefits for lifting heavy loads or adjusting height in various applications. Here are the key benefits of using screw jacks:
- High Load Capacity: Screw jacks are designed to handle heavy loads. They can provide substantial lifting capacities and are capable of lifting loads ranging from a few kilograms to several tons. The robust construction and mechanical advantage of screw jacks allow for efficient lifting and support of heavy loads.
- Precise Positioning: Screw jacks enable precise positioning of loads or height adjustment. The linear displacement achieved per rotation of the screw can be accurately controlled. This precision is beneficial in applications where precise height adjustment or load positioning is required, such as in manufacturing processes, stage setups, or equipment installations.
- Stability and Safety: Screw jacks provide stability and ensure the safety of lifted or supported loads. Once the desired height or position is reached, the self-locking nature of the screw and nut interface helps maintain the load in position without the need for continuous power or external braking mechanisms. This inherent stability reduces the risk of accidental load movement or slippage, promoting a safe working environment.
- Mechanical Advantage: Screw jacks offer a mechanical advantage due to the pitch of the screw. By increasing the pitch or using multiple-start threads, the linear displacement achieved per rotation can be increased. This allows for the lifting or lowering of heavier loads with relatively less rotational effort. The mechanical advantage provided by screw jacks can significantly reduce the required input force or power.
- Flexible Mounting Options: Screw jacks can be mounted in various configurations to suit different applications. They can be vertically mounted for lifting or adjusting height, horizontally mounted for pushing or pulling loads, or even mounted at an angle to accommodate specific requirements. This flexibility in mounting options makes screw jacks versatile and adaptable to different lifting or positioning scenarios.
- Durability and Reliability: Screw jacks are typically constructed using robust materials such as steel or cast iron, ensuring durability and long-term reliability. They are designed to withstand heavy loads, harsh environments, and frequent use. Proper maintenance and lubrication can further enhance their lifespan and performance.
- Cost-Effective Solution: Screw jacks offer a cost-effective solution for lifting heavy loads or adjusting height compared to other alternatives such as hydraulic or pneumatic systems. They have lower installation and maintenance costs, require less complex infrastructure, and can operate without the need for additional power sources or fluid systems.
In summary, screw jacks offer benefits such as high load capacity, precise positioning, stability and safety, mechanical advantage, flexible mounting options, durability and reliability, and cost-effectiveness. These advantages make screw jacks a popular choice for applications that involve lifting heavy loads or adjusting height with precision and control.
editor by CX 2023-12-22